FRP sheet machine
This production line can produce corrugated roof sheet with color & transparent, common flat sheet, decorative sheet and so on.
1 Installation Basic request
Installation environment requirement:
Ground flatness within 5CM
Ground hardened layer>20CM (at less 8CM)
Line Installing place requet :
Width>5m,length>56m,height>5m
Power requirement: 380V 50HZ
Transformer capacity: 100KW (Running is about 25--45KW)
2 FRP sheet specification:
As customer request sheet profiles (Different profile, need change different roller Tools)
Sheet expanding width <1500mm
Sheet Wave height: maximum 140mm
Thickness:0.4-5mm
Production speed: 2-12m/min(Depend on the sheet thickness and worker skill)
Operators Required: 3-6 person
- List of Main Units
- Basic ground:Adjust levelness of machine
| No | Name | Spec. | Quantity |
| 1 | Adjustable basic runway | Square pipe | 1set
|
| 2 | Horizontal adjust bolt | M16 | 1set |
- Tank Area:
| No | Name | Spec. | Quantity |
| 1 | Resin storage tank | 1000L Carbon steel, | 1set |
| 2 | Mixing tank | 1000L Carbon Steel, including mixing motor | 1set |
| | Special pumps | Special pumps for resin transfer | 1set |
| 3 | Connecting pipes | | 1set |
| 4 | Stainless valves | | 1set |
Reference: Resin storage tank speed is adjustable; special resin transfer pumps makes loading resin much easier; two mixing tanks match multiple requirement of formula
- Metering Area:
| No | Name | Spec. | Quantity |
| 1 | CAM type rotor pump | | 1set |
| 2 | Three cylinder metering pump. | Three cylinder metering pump. (curing agent, initiator, color paste) color paste metering pump for the latest diaphragm metering pump | 1set |
3
| Adjustable speed power agitator | | 1set
|
| 4 | Feeding pipe fittings | Stainless valve , carbon steel pipe | 1set |
Reference: Metering area can be controlled in a touch-type UI screen; Programmed PLC makes operating much easier.
- Fiber Roving Chopping Area
| No | Name | Spec. | Quantity |
| 1 | Glass fiber yarn cluster placement rack | | 1set
|
| 2 | Fiber yarn tube | stainless steel | 1set |
| 3 | Glass fiber screw short cutting knife stick | | 1set
|
| 4 | polyurethane roll | (polyurethane layer thickened, can be reused many times) | 1set
|
| 5 | Mirror press yarn. | | 1set |
| 6 | short fiber special loose yarn axis. | | 1set
|
| 7 | glass fiber smoothing device. | | 1set |
| 8 | high performance cylinder. | | 1set |
| 9 | Spare blade, press plate | | 1set |
- Impregnation Platform Area
| No | Name | Spec. | Quantity |
| 1 | PET under film rack. | | 1set |
| 2 | Bow type film special flattening roller. | | 1set |
| 3 | Resin width control plate. | | 1set |
| 4 | Resin thickness controller. | | 1set |
| 5 | Controllable temperature platform | 16 meters | 1set |
| 6 | Cutting machine, rubber knife thickness. | | 1set
|
| 7 | The sheet edges along. | | 1set
|
- Longitudinal fiber wire feeder
| No | Name | Spec. | Quantity |
| 1 | Wire rack | | 1set |
| 2 | Line walking platform | | 1set |
- Thickness Control Area
| No | Name | Spec. | Quantity |
| 1 | PET film rack | | 1set |
| 2 | Film feeding crane | | 1set |
| 3 | Bow type film special flattening roll | | 1set |
| 4 | Inspection platform | | 1set |
| 5 | Flexible composite roll | | 1set |
- Resin curing Area (Heating)
| No | Name | Spec. | Quantity |
| 1 | Area I | 12m (upper and lower circulating air duct, high temperature fan, electric heater) | 1set |
| 2 | Area II | 12m (upper and lower circulating air duct, high temperature fan, electric heater) | 1set |
| 3 | Tool Rack | | 1set |
| 4 | Floating upper Tools | | 1set |
| 5 | Stainless steel roller for forming sheet | | 1set |
- Air Cooling Area
| No | Name | Spec. | Quantity |
| 1 | Air cooling rack | 8-16m | 1set |
| 2 | Air cooled fan | | 1set |
| 3 | Fan frame, stainless steel bracket | | 1set |
- Guide area
| No | Name | Spec. | Quantity |
| 1 | Board walking guide equipment. | | 1set
|
- Dust-free cutting area
| No | Name | Spec. | Quantity |
| 1 | ,No dust, no power, no noise cutting equipment. | Square pipe | 1set
|
- Traction area
| No | Name | Spec. | Quantity |
| 1 | Four independent pinch wheels equipped with cylinders | | 1set
|
| 2 | Active traction roll | | 1set |
| 3 | Control system | Digital communication with transverse cutting | 1set
|
- Cross Cutting Area
| No | Name | Spec. | Quantity |
| 1 | Rack drive synchronous car | | 1set |
| 2 | Chain transverse cutting car | chain transverse cutting car | 1set |
| 3 | Duct cleaning | Vacuum with the car once | 1set |
| 4 | Guide Rail | Special round rod guide rail | 1set |
| 5 | Control System | With traction digital communication, smooth, same speed operation. | 1set
|
- Vacuum Cleaner
- Finished Products Area
| No | Name | Spec. | Quantity |
| 1 | Vacuum cleaner | Double cloth bags | 1set |
| 2 | Duty Transfer Pipe | Vacuum pipe. | 1set |
| No | Name | Spec. | Quantity |
| 1 | Sheet Loading Car | 6mx2 | 1set |
- Tool
| No | Name | Spec. | Quantity |
| 1 | Tool | Produced by CNC | 4set |
- Electrical System
| No | Name | Spec. | Quantity |
| 1 | Control cabinet | Metering area control electrical cabinet | 1set |
| 2 | Power cabinet | | 1set |
| 3 | General control cabinet | | 1set |
| 4 | Digital synchronous communication module | Digital synchronous communication module | 1set |
| 5 | Pulse length counting | Pulse length counting | 1set |
| 6 | PLC | High speed multifunctional programmable controller | 1set |
| 7 | 7Contactless stopper | Contactless stopper | 1set |
| 8 | HMI | Computer man-machine interface control | 1set |
| 9 | Approach switch | | 1set |
| 10 | Electrical element | Delixi | 1set |
| 11 | Converter | Digital communication frequency converter | 1set
|
- Motor and reducer
| No | Name | Spec. | Quantity |
| 1 | Main Motor | Wanxin Brand | 1set |
- Compressor
| No | Name | Spec. | Quantity |
| 1 | Compressor | Two-cylinder air compressor | 1set |
